CAST-ON STRAP MACHINE TYPE COS6

The COS6 uses a dual impression mould to achieve fast performance for automotive battery production and is available in 2 versions, for either automotive (COS6A) or truck batteries (COS6B).

COS6 

  • 5-6 Automotive batteries per min.
  • 1.5-2 Truck batteries per min.
  • 10-20 minute battery type changeover.
  • COS6A complete with auto-load, auto lug align, auto unload and case out as standard.
  • COS6B has auto lug align, auto unload and case out as standard, with a manual load station.

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    Standard COS6A Features:

    COS6/DualImpressionMould

  • Automatic lug alignment.
  • Automatic unload and case-out completes the cycle ready for further assembly processes.
  • Step control with machine diagnostics and management reporting.
  • Lug Brushing / Fluxing removes unwanted oxides. All brushing systems wear evenly and are simple to replace.
  • Patented quick-release mould with 2 stage variable lead flow rate and 4 zone temperature control.
  • Thermostatically controlled gas or electric lead pot. Lead is delivered at the optimum temperature for cast-on.
  • Mould pre-heat station complete with duplicate temperature control and water cooling systems.
  • Particle and fume extraction for a cleaner working environment.
  • Sprue brushing ensures flash-free straps.

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    TBS AUTOMATIC UNLOADER TYPE AU6

    The case-out operation inserts 3 groups at a time into 2 cases to avoid collisions. Group insertion guides expand slightly after entering the container, then special block carefully pushes the group fully home.

    Automatic unload and case-out is a standard feature of the COS6. Two beams, each with 6 sets of grippers transfer the odd and even groups between the unload station and the case-out station. The grippers can rotate the groups which allows optimum casting conditions with positive lugs on one side of the mould and negatives on the other. 3x2 battery types are processed by rotating the groups through 90°.