ActivMat Line

Introducing TBS ActivMat

TBS proudly introduces TBS ActivMat, a cutting-edge electrode manufacturing line that redefines performance, efficiency, and sustainability in lead acid energy storage. As part of the TBS Advanced Energy Equipment Alliance—a collaboration between TBS Engineering, Ltd, H&T Produktions Technologie, GmbH, and Pinco SA—ActivMat represents a bold step forward in optimising plate manufacturing with innovative technology and advanced process control. This alliance is dedicated to delivering higher-quality, energy-dense plates through streamlined, sustainable solutions that meet evolving industry demands.

With a comprehensive suite of cutting-edge equipment, including a Servo Spindle Press, Continuous Paste Mixer, and Curing Chambers, TBS ActivMat sets a new benchmark in energy storage technology. It empowers manufacturers to achieve superior efficiency, sustainability, and profitability while shaping the future of lead acid battery innovation

Together, this state-of-the-art lineup will establish a new industry standard in precision, automation, and performance.

90% Less Energy

Continuous Paste Mixer

Transform your paste mixing with unparalleled precision and efficiency.

Consistent Mixing: Delivers uniform paste with optimal properties for both anode and cathode materials.
Energy Efficient: Cuts power consumption by up to 90% compared to batch mixers.
High Output: Processes up to 80 kg / 180 lbs. of paste per minute with precise temperature control.
Eco-Friendly: Eliminates lead-in-air particulates for a safer work environment.

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600+ Grids Per Min

Spindle Punch Press

Elevate your precision and efficiency with our cutting-edge Servo Spindle Press.

Exceptional Precision: Achieves flawless grid geometry and precise control over force.
High Performance: Processes over 600 grids per minute with a capacity of up to 400 metric tons.
Energy Efficient: Reduces power consumption by up to 40% compared to traditional presses.
Low Maintenance: Fewer moving parts lead to reduced maintenance and longer tool life.

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0 Gas Emissions

Flash Dryer

Achieve superior drying performance with our advanced Flash Dryer technology.

Efficient Drying: Reduces moisture content effectively while preserving internal balance.
Energy Savings: Up to 50% lower energy con- sumption compared to traditional dryers.
High Capacity: Processes up to 60 meters / 200 feet / 850 grids per minute.
Eco-Friendly: No gas emissions and modular design for easy maintenance.

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45 Ton Capacity

Curing Chamber

Achieve superior curing performance with our advanced Curing Chamber technology.

Efficient Curing: Achieves targeted free lead levels and moisture content for every plate throughout the chamber while maintaining precise temperature and humidity levels during the entire curing process leading to optimal results.
Energy Savings: Up to 50% lower energy consumption compared to traditional curing chambers.
High Capacity: 7 different chamber sizes, up to 45 metric tons / 72 pallets of active mass, accommodating various plate sizes and designs.

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A Commitment to Innovation and Partnership

TBS Engineering remains dedicated to empowering our customers with advanced technologies that reduce costs, enhance automation, and promote sustainability. Richard Taylor, Group Managing Director of TBS Engineering Ltd, shares his excitement:

“Exciting times ahead for TBS and our partners! Our new technologies in platemaking, paired with our market-leading assembly equipment, reinforce our commitment to the lead-acid battery industry. We’re empowering customers to cut costs with advanced automation and sustainable solutions.” Richard Taylor – TBS Group MD

Why Choose TBS Engineering?

At TBS, innovation thrives on collaboration and customer feedback. We design, develop, and manufacture cutting-edge battery production equipment that maximises:

Output and Process Control
Quality and Sustainability
Safety and Reliability

All while minimising downtime, labour, and waste to enhance profitability and return on investment.

By choosing TBS, you’re not just investing in equipment—you’re gaining a partner committed to delivering unparalleled technology, service, and aftermarket support. Our goal is to provide a full 360-degree customer experience, paving the way for TBS Engineering to lead the future as the premier ‘Advanced Energy Solutions’ provider in lead-acid battery manufacturing.

For more information, contact us!